Custom Metal Fabrications

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Tank

Laser

The custom metal fabrication process at Magni-Power Company's Ohio plant incorporates CNC fabricators and shearing equipment that automates the production of precise, yet intricate, shapes and patterns. At 800 hits per minute, we can rapidly fabricate metal products for work pieces up to 0.375" x 50" x 100". The auto-indexing CNC fabricators are capable of nesting multiple components to reduce costly secondary operations.

Magni-Power's metal fabrication process also includes laser and plasma cutting for manufacturing precision parts up to 5' x 10'. We utilize 360" rotating work tables and 5-axis robotic welding operations to simultaneously increase throughput and quality. Our certified welders compliment the automated process with the use of Heli-Arc, MIG, TIG and resistance welding on custom jigs & fixtures with proven repeatability.

After production, each part goes through Magni-Power’s standard vibratory deburring process, and then powder coating, anodizing, plating, and/or painting are performed based on part specifications. In addition, we offer the convenience of assembling pop rivets, huck fasteners, clinch nuts/studs, and retaining nuts for a ready-to-use finished product.

Sample products include:

Brackets
Gussets
Laser-cut blanks

Metal carts/skids
Complete turn-key assemblies

Additional Images

Bezel Assembly
Bezel Assembly
Cable Racks
Cable Racks
Painted Bay Frame
Painted Bay Frame

Truck Assemblies
Truck Assemblies
Upright Metal Frame.jpg
Upright Metal Frame.jpg

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Metal Fabrication Specifications

MAXIMUM HOLE CAPACITY: Only limited by sheet size

FINISHED PART ACCURACY: +/- .004"

MAXIMUM THICKNESS: .375"

FINISHED PART: +/- .002"

REPEATIBILITY

POSITIONING REPEATIBILITY: +/-.001"

MATERIAL: Steel
High Strength Steel
Stainless Steel
Aluminum

FABRICATORS

Strippit 1250 H/20, High Speed, Auto-indexing, CNC
(2) Strippit SXP 30 Ton, Auto-indexing, CNC
Strippit Super 750 SG 40 Ton, CNC
(2) Strippit Laser/Punch 30 Ton, 2200 Watt, CNC
(2) Strippit 30 Ton, CNC
Strippit 40 Ton

SHEARING

(2) Cincinnati 2500 Hydraulic, 1/4 x 10ft. with conveyor, CNC
Lodge Shipley 10GA x 2 ft.
Fabco, Hydraulic, 1/2" x 18"
Wysong, 1/4" x 12"

LASER CUTTING

Strippit Laser/Punch 30 Ton, 2200 Watt, CNC
Strippit Helios Laser 2200 Watt, CNC
Mazak Mark H Laser 2500 Watt CNC
Mazak X44 Laser 1500 Watt CNC

WELDERS

Miller Motoman Robotic Welder, 350 AMP, 5 Axis w/60" Arc
Hobart Motoman Robotic Welder, 350 AMP, 5-Axis w/300" Arc
Miller Welders: 100, 200, 300 AMP
Hobart Welders: 300, 400, 650 AMP

PEDESTAL SPOT WELDERS & STUD WELDERS

Federal 75 KVA Alum. Precision 150 KVA Precision 120 KVA Taylor Winfield 75 AMP Taylor Winfield 100 KVA

Nelson 300 KVA
Thomson 75 KVA
Sciaky 100 KVA
Aero 50 KVA
Tru Weld Studwelder

PREFERRED DRAWING SUBMISSION: IGS, DWG, DXF, Pro E, CadCam

Secondary/Finishing Operations

DEBURRING

Giant GE-7 Vibratory Deburring Machine
Roto-Finish Vibrator, Batch Deburring
Burr-Off Vibrator, Batch Deburring

PLATING

Chrome Clear zinc (RoHS compliant) Gold Palladium: Silver
Tin
Zinc (RoHS compliant)

POWDER COATING: 5 Stage Stainless Steel Washer with Phosphate Etch Rinse, Polyurethanes, Hybrids & Specials

ANODIZING

Aluminum alloys Bright Dip: Zinc
Magnesium

Quality Control

CERTIFICATION: ISO 9001:2008

QUALITY CONTROL PROCESS: There are numerous Novell inspection stations networked to our in-house server. This enables us to check the parts where they are being processed, and electronically report back to the operator whether the part is within its preprogrammed tolerance. Having these numerous check stations on the factory floor ensures quality, cuts back on the set up time, and in turn reduces the throughput time.