Fabricated Aluminum Grille and Screen Mesh for the Heavy Duty Truck Industry
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A customer in the heavy duty trucking industry commissioned Magni-Power Company to fabricate a front grille mesh. We worked closely with the customer to design the product to their application's requirements, providing a turn key solution. Custom tooling was developed to manufacture the grille and screen mesh. Utilizing .120" diameter 1350 aluminum wire in a double intermediate crimp weave with 5/8" spacing, our multi stage punching process was carried out to create the part to specifications, incorporating forming, piercing, and trimming techniques. The completed measurements were 755mm in length, 606mm in width, and a thickness of 54.6mm, meeting the tightest tolerances of ± 0.25mm during fabrication.
The grille and screen mesh was finished with a bright clear anodizing treatment, performed in compliance with R026-198-52. The mesh was subjected to thorough dimensional and visual inspections for verified accuracy. Turnaround time for this project was 4 weeks, shipped to the customer in Ohio. For more details about this custom aluminum grille design and fabrication, or our other full service manufacturing capabilities please see the table below or contact us directly.
Fabricated Aluminum Grille and Screen Mesh Project Highlights:
- Product Name
- Grille - Screen Mesh
- Product Description
- Front Grille Mesh
- Capabilities Applied/Processes
-
- Primary:
Punching – Forming
Punching – Pierce & Trim - Secondary:
Plating – Anodizing
- Primary:
- Overall Part Dimensions
- Length: 755mm
Width: 606mm
Thickness: 54.6mm
- Tightest Tolerances
- ± 0.25mm
- Material Used
- 0.120" Diameter 1350 Aluminum Wire in a Double Intermediate Crimp Weave with 5/8" Spacing
- Material Finish
- Bright Clear Anodized in Compliance with R026-198-52
- Additional Facts
- Grille and Screen fabrication
Custom tooling for grille fronts
Complete turn key
- In process testing/inspection performed
- Dimensional Inspection, Visual Inspection
- Industry for Use
- Heavy Duty Trucking Inds.
- Delivery/Turnaround Time
- 4 weeks
- Delivery Location
- Ohio
- Standards Met
- Customer Specifications, 2D CAD Drawing