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Custom Metal Stampings

At Ohio plant,¬†Magni-Power Company¬†custom manufactures precision metal stampings with a mix of hydraulic and mechanical CNC presses and press brakes. Whether you need a small batch or a few thousand parts, our highly skilled tooling department uses standardized or customer specific die sets in order to quickly produce complex metal stampings of up to 3/8″ uniform thicknesses.

We have 25 CNC forming and punching presses with a 35-600 ton capacity for precision bends and roll forms. The press brakes can fabricate lengths of 16 feet and has the flexibility to produce intricate shapes with a 6-axis back gauge. The punching equipment has a 60″ x 36″ bed size capacity and features coil feed systems for improved automation of the production process.

Each metal stamping goes through Magni-Power’s standard vibratory deburring process, and then powder coating, anodizing, RoHS compliant plating, and/or painting are performed based on part specifications. In addition, we offer the convenience of assembling pop rivets, huck fasteners, clinch nuts/studs, and retaining nuts for a ready-to-use finished product.

METAL STAMPING CAPABILITIES

MAXIMUM THICKNESS3/8"
MAXIMUM LENGTH16'
MAXIMUM WIDTH5'
MATERIALAluminum
High Strength & Structural
Stainless Steel
Steel
PRESS BRAKES
  • Cincinnati 600 Ton 16 ft. Bed, CNC
  • Cincinnati 400 Ton 14 ft. Bed, CNC
  • Cincinnati 230 Ton Hydraulic, 6 Axis Back Gage, 14 ft. Bed, CNC
  • Cincinnati 230 Ton Hydraulic, 14 ft. Bed, Auto Shape, CNC
  • Chicago 200 Ton 12 ft. Bed, CNC
  • Cincinnati 175 Ton 14 ft. Bed, CNC
  • Cincinnati 175 Ton 10 ft. Bed, CNC
  • Cincinnati 135 Ton Hydraulic, Auto Form, CNC
  • Cincinnati 255 Ton Mechanical, N.C. Back Gage
  • Cincinnati 250 Ton Hydraulic, 36" x 60" Bed Size, CNC
  • Cincinnati 135 Ton Mechanical, N.C. Back Gage
  • Cincinnati 90 Ton 8 ft. Bed, N.C.
  • Chicago 55 Ton 6 ft. Bed
  • Verson 45 Ton 6 ft. Bed
PRESSES
  • (4) Cincinnati 250 Ton Hydraulic, 36" x 60" Bed Size, CNC
  • Cincinnati 175 Ton Hydraulic, 30" x 50" Bed Size, CNC
  • Johnson 150 Ton 30" x 50" Bed Size, Coil Feed and Straightener
  • Johnson 125 Ton Mechanical, 27" x 42" Bed Size
  • Johnson 100 Ton 27" x 42" Bed Size, Coil Feed
  • Johnson 80 Ton Mechanical, 24" x 36" Bed Size
  • L & J 50 Ton 18.25" x 29.25" Bed Size
  • Bliss 35 Ton 18.5" x 27.5" Bed Size
PREFERRED DRAWING SUBMISSIONIGS, DWG, DXF, Pro E, CadCam

SECONDARY/FINISHING OPERATIONS

DEBURRING
  • Giant GE-7 Vibratory Deburring Machine
  • Roto-Finish Vibrator, Batch Deburring
  • Burr-Off Vibrator, Batch Deburring
PLATINGChrome
Clear zinc (RoHS compliant)
Gold
Palladium
Silver
Tin
Zinc (RoHS compliant)
ANODIZINGAluminum alloys
Magnesium
Titanium
Zinc
POWDER COATING5 Stage Stainless Steel Washer with Phosphate Etch Rinse

QUALITY CONTROL

CERTIFICATIONISO 9001:2008 without Design
QUALITY CONTROL PROCESSThere are numerous Novell inspection stations networked to our in-house server. This enables us to check the parts where they are being processed, and electronically report back to the operator whether the part is within its preprogrammed tolerance. Having these numerous check stations on the factory floor ensures quality, cuts back on the set up time, and in turn reduces the throughput time.
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